Product Parameters
Parameter (English) | Specification |
Scope of application | Manifold |
Outlet spacing of manifold | 40~55mm can be set |
Assembly efficiency | 30 seconds (on a 5-way basis) |
Torque Servo Motor, reducer speed ratio | 400W, 12:1 |
Tighten the torque of the machine | 45NM |
Shift servo motor | 750W |
Compressed air | ≥4kg/cm² |
Power supply | AC220V; 2.0KW |
Item | Brand | Specification |
Cylinder | AirTAC | A variety of specifications |
Solenoid valve | AirTAC | A variety of custom-made |
Servo Motor | XINJE | 600W; 750W |
Precision Gearbox/Reduction Gear | SAINADE | Multifunction customization |
Linear Rail, Slider | HIWIN | 20, 30 |
PLC - Programmable Logic Controller | XINJE | XD |
Proximity Sensor | China branded | Various Inductive and Capacitive Proximity Switches |
Touchscreen Display | XINJE | TG765-WG |
In-line manifolds are widely used in heating, air conditioning, and fluid distribution systems. The quality of their assembly directly affects the sealing performance and service life of the entire piping system. Traditional manual assembly faces several challenges:
• Inconsistent torque: Manual tightening force varies, leading to under-tightening or over-tightening
• Imprecise turn count control: Unable to guarantee consistent screw-in depth for each connector
• Efficiency bottleneck: Repeated operations for four connectors are time-consuming and labor-intensive
• Difficult quality traceability: Lack of recorded assembly process data
This assembly machine solves these problems through automated rotary assembly technology
• Automatic body feeding: Conveyor belt continuous feeding with precision clamping
• Multi-station indexing system: Sequential installation of four connectors and accessories
• Rotary assembly units: Configurable for torque mode or turn count mode to suit different connector specifications
• Process monitoring and recording: Real-time data collection for quality traceability
Expandable Applications
The modular design of this machine allows flexible adaptation to various products:
1. Different Manifold Sizes
Adaptable from 2-way to 6-way manifolds
Quick changeover via fixture replacement and station count adjustment
Customizable connector spacing based on product design
2. Other Multi-Port Fittings
Manifold Assemblies: Hydraulic manifolds, pneumatic distribution blocks
Multi-Port Valves: Integrated valves, distribution valves
Fitting Assemblies: Multi-port quick-connect fitting assembly
3. Additional Function Modules
Module | Function |
Automatic Adhesive Application | Apply sealant or thread-locking adhesive before assembly |
Vision Guidance | Identify thread start point for precise screw-in |
Leak Testing | Immediate low-pressure or high-pressure leak test after assembly |
Marking and Traceability | Laser-mark QR codes, record assembly data |
Automatic Torque Verification | Re-test torque on assembled connectors |
Conclusion
This assembly machine provides a high-precision, high-efficiency, high-consistency automated assembly solution for 4-way in-line manifolds. Through dual-mode rotary assembly technology with torque and turn count control, every connector is installed exactly to specification, completely eliminating the variations and risks associated with manual assembly.
Its modular design gives the equipment exceptional adaptability—whether for current 4-way manifold production or future development of new multi-port fittings, quick adjustments can be made to accommodate changing requirements. For manufacturers pursuing assembly quality, production efficiency, and data traceability, this represents a key investment capable of rapidly enhancing competitiveness.
